
Real time adaptive manufacturing with adjustments to proven G-code programs based on real-world variation delivers the perfect part, true to design intent.


• Real-world parts do not match programed shape and position
• Achieve optimum alignment of the workpiece utilizing CAD feature based datum with full GD&T capability
• NCFIT adapts NC programs to actual 6DOF part location and part shape
• Cut part locations with nominals defined inside of feature based alignments
•Eliminate the need for expensive fixturing, time consuming part adjustments


•NC programs are created by using a perfect part model at perfect part location.
•By probing or scanning the scanning a part, software knows exact conditions.
•NCFIT process adapts NC program to reverse engineered part data maintaining the tool to surface relation.
NCFIT process adapts NC program to reverse engineered part data maintaining the tool to surface relation.
NCFIT automatically evaluates and posts corrections to the cutting path on the CNC controller in Real-Time.

See this working example of NC-Fit on with a Renishaw touch probe.
This same functionality can be used with Sprint tactile scaning and laser scanning probes for even faster measurement cycles.

CAPPS-NC is compatible with the following brands in addition to others not listed. Please contact us to discuss additional options or new intergrations.

CAPPS-NC seamlessly integrates with the following cnc controllers:

CAPPS-NC supports the following

Ray Karadayi's abstract details integrating blue light laser sensors within manufacturing systems for precise, fast data collection and metrology tasks, enabling adaptive manufacturing through real-time feedback to enhance quality and reduce costs.

Ray Karadayi's paper discusses innovations in machine tool in-process measurement, emphasizing metrology close loops for high precision and cost-efficient manufacturing. It covers the integration of CAD-based measurement software with machine tool controllers, enabling CMM-style measurement capabilities directly within the manufacturing process.

In-Process Measurement of Die & Mold by Ray Karadayi at Applied Automation Technologies focuses on integrating metrological analysis within manufacturing cycles for high precision parts. Utilizing on-machine probing and software like CAPPS-NC, this approach offers direct feedback and automated adjustments in manufacturing, enabling high-volume production efficiency.