Revolutionize your machining process with intergrated laser scainnning to take the adaptive manufacuring process to the next level. Fast non-contact measurement on-machine provides realtime feedback and comprehensive digital twin.
Laser scanning on a CNC machine transforms measurement from a slow, point-by-point process into a high-speed data capture solution. Millions of surface points are collected in seconds, enabling complete part verification without removing the workpiece. This unmatched speed drives true automation—streamlining in-process inspection, reducing downtime, and accelerating throughput—while ensuring every part meets quality standards right at the spindle.
An integrated a laser scanner directly on a CNC machine, manufacturers can capture a full 3D scan of the part as it’s being produced. This real-time data creates a high-fidelity digital twin—an exact virtual representation of the physical component. The digital twin can be instantly compared to CAD models, enabling adaptive machining, closed-loop quality control, and predictive insights. This approach bridges the gap between machining and inspection, ensuring every part meets specification before it ever leaves the machine.
Perfect for soft, delicate, or flexible materials that can’t be touched with a probe, laser scanning captures complete geometry without risk of damage. It excels at detecting wear, burrs, and subtle surface textures that single-point probing can miss. From trim edges to composites and honeycomb structures, even the most difficult parts can be measured quickly and reliably.
Integrating laser scanning with a CNC machine tool enables the process to adapt in real time. By capturing precise 3D data of castings, forgings, or additively manufactured parts, the machine can automatically adjust toolpaths to the true condition of the workpiece. This adaptive capability reduces scrap, optimizes material removal, and ensures consistent quality—empowering manufacturers to achieve greater flexibility, efficiency, and confidence in every cut.
Ray Karadayi's abstract details integrating blue light laser sensors within manufacturing systems for precise, fast data collection and metrology tasks, enabling adaptive manufacturing through real-time feedback to enhance quality and reduce costs.
Ray Karadayi's paper discusses innovations in machine tool in-process measurement, emphasizing metrology close loops for high precision and cost-efficient manufacturing. It covers the integration of CAD-based measurement software with machine tool controllers, enabling CMM-style measurement capabilities directly within the manufacturing process.
In-Process Measurement of Die & Mold by Ray Karadayi at Applied Automation Technologies focuses on integrating metrological analysis within manufacturing cycles for high precision parts. Utilizing on-machine probing and software like CAPPS-NC, this approach offers direct feedback and automated adjustments in manufacturing, enabling high-volume production efficiency.
